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Showing posts with label lithium. Show all posts
Showing posts with label lithium. Show all posts

26 July 2013

Disturbing implications of the recent 787 fire in London

The recent 787 fire at Heathrow Airport in London appeared at first to be a relatively minor event with a limited impact beyond the aircraft involved. However, when the investigative authority, the Air Accidents Investigation Branch (AAIB) of the UK, released its preliminary report on the event, the recommendations that were made implied that the problem had the potential to be far more serious had it occurred in flight.

Key findings of the AAIB report
The initial AAIB report, stated that the fire damage coincided with the location of the emergency locator transmitter (ELT), and although the AAIB did not state that the ELT was the source of the fire, the aircraft was unpowered at the time of the fire, and no other aircraft systems in the area contained an energy source capable of starting a fire. The ELT is designed to operate without any power from the aircraft's electrical system, and is powered by a set of chemical batteries using a Lithium-Manganese Dioxide (LiMnO2) composition. This kind of battery represents a different technology from the lithium-ion batteries associated with the fires on two different 787 aircraft in January 2013.

What the fire fighters encountered in London
According to the AAIB, when fire fighters entered the aircraft through the front left door (the 787 has four pairs of doors), they encountered thick smoke and had to open at least two other cabin doors to clear the smoke. They were unable to extinguish the fire with a handheld Halon fire extinguisher, and had to forcibly remove a ceiling panel and use water from a fire hose to put out the fire. While this was apparently not an complicated procedure for the fire crews on the ground, it could have been an entirely different situation had this occurred in the air.


Visible external damage to 787 in London

Why a fire in flight would have been much more dangerous
The AAIB investigation is ongoing, and the organization has not identified the ELT as the source of the fire. However, if the ELT turns out to be the source of this particular fire, it raises the very disturbing possibility that this kind of fire could have occurred not just on the ground in an empty aircraft, but also while the aircraft was in the air. This could potentially be a far more serious event in the air for the following reasons:

  • Unlike on the ground, opening one or more doors to evacuate smoke is not an option in flight,
  • While there are handheld fire extinguishers in the cabin that flight attendants can use in an emergency, equipment or other tools suitable for removing ceiling panels are not typically available to cabin crew.
  • While the fire fighters in the London incident had access to water hoses to put out the fire, no such option would be available to an airborne 787.
  • in the event of an onboard fire, typical emergency procedures include landing at the closest suitable airport, but since the 787 often flies on routes that are an hour or more from a suitable airport, passengers and crew could be exposed to large amounts of smoke and fumes for a significant amount of time.
  • Emergency oxygen systems may not have been useful for passengers since these systems are typically designed to supply supplemental oxygen, in other words, passenger would be breathing a combination of oxygen from the emergency oxygen system and ambient air from the cabin, including any smoke or fumes that are present in the cabin.

A nightmare scenario
Simply put, the aforementioned conditions imply that had this event occurred in the middle of a flight, the cabin crew may have been unable to reach the source of the fire, and even if they did, they may not have been able to put the fire out. The aircraft involved in the fire at London's Heathrow airport sustained damage to the composite structure of that airplane's fuselage. Conceivably, if the fire had been allowed to burn for a significant amount of time, a situation that could have occurred had the airplane been inflight, the fire could have led to significant damage to the aircraft's systems, or could have caused the aircraft to lose its structural integrity. Either outcome could have led to the loss of the aircraft and all on board.

An additional twist to this story
While the previous scenario may be disturbing to the average passenger, what may cause additional concerns, especially to aircraft manufacturers and airline operators, is the possible role of the ELT in the fire in London. This is a system that is noteworthy for not being a source problems that could lead to the loss of an airliner. In fact, according to the AAIB, the manufacturer of the ELT involved in the London fire, Honeywell, has produced some 6,000 ELT units of the design used in the Ethiopian 787 involved in the London fire event, and that event is the first incident where the ELT system generated a significant level of heat.

Actions taken to deal with the threat
Following the recommendations of the AAIB, the FAA and other regulatory agencies around the world have ordered that 787 ELTs be deactivated, inspected, or removed. Until the AAIB, Boeing, and Honeywell figure out the role played by the ELT in the London fire, questions will remain as to whether the 787 ELT represents an unexpected and potentially fatal risk to 787 passengers.

18 July 2013

AAIB releases bulletin on 787 fire plus additional 777 crash interviews

On 18 July 2013, the UK's Air Accidents Investigation Branch (AAIB) released a special bulletin related to the 12 July 2013 fire on an Ethiopian Airlines 787 at London's Heathrow airport. The AAIB made two safety recommendations, the first was to advise the FAA to initiate action to have 787 operators deactivate the emergency locator transmitter (ELT), and the second was to have the FAA conduct a safety review of the installation of ELTs in other aircraft where the ELTs are also powered by lithium batteries.

While the AAIB does not have any authority to implement these recommendations, it is very likely that the FAA, Boeing, and all of the 787 operators will respond relatively quickly to the recommendations.

AAIB summary of the fire
The AAIB special bulletin contained the following key information about the events leading up to the fire:

  • The Ethiopian Airlines 787 landed at Heathrow at 0527 hours on 12 July 2013 after an uneventful flight, with no technical problems reported by the crew.

  • After it was towed to a parking area, external power was turned off, and the aircraft was left unpowered.

  • An employee in the air traffic control tower noticed smoke coming from the aircraft at 1534 hours, and fire fighters arrived about one minute later.

  • After a fire crew entered the aircraft, they observed indications of fire above the ceiling panels, and had to move a ceiling panel in order to put out the fire.

  • A later examination revealed extensive heat damage in the rear fuselage in the crown area, just to the left of the centerline, an area which coincided with the location of the ELT.

  • The ELT, which was powered by a set of chemical batteries containing a Lithium-Manganese Dioxide composition, was the only aircraft system in that area that had the potential to initiate a fire when the aircraft was unpowered.

About emergency locator transmitters
ELTs are battery-powered radio transmitters that are carried aboard airliners, other civil aircraft, and most military aircraft. Thay are designed to survive most accidents, and to transmit a signal that can be used by rescue crews and even satellite-based monitors to locate a crash site. The FAA requires the use of ELTs on commercial airliners.

According to the AAIB, the manufacturer of the ELT associated with the recent 787 fire (Honeywell) has produced about 6,000 ELTs for use in a wide range of aircraft, and this the first time the manufacturer has what the AAIB calls a 'thermal event.'

The ELTs used by Boeing in the 787 are all made by Honeywell, and they are powered by a set of five non-rechargeable batteries, each of which is roughly the size of a common household "D" cell battery.

What's next for the 787
There are currently 68 787 aircraft flying with 13 operators around the world. Although the FAA has not made a formal request for airlines to implement the AAIB recommendations, it is likely that Boeing and the airlines will take action relatively quickly. If the recommended actions are taken, in the short term 787s may be flying without ELTs.

While flying without ELTs may make it harder to find an aircraft that has an emergency in an unpopulated area, the FAA can allow airliners to fly for short periods of time without a working ELT, so implementing these AAIB recommendations will likely not cause the FAA to ground the 787. Other regulatory bodies around the world typically follow the actions of the FAA in situations such as this one.


Media interviews with Dr. Todd Curtis about the Asiana 777 crash
The following three interviews with Dr. Curtis were made in the days immediately following the crash of Asiana flight 214

- WGN radio - The Dean Richards show on 8 July 2013
- Bloomberg television interview 8 July 2013

CCTV America 8 July 2013

Additional information